Polarimetric imaging for quality control in injection molding

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I presented a work on the use of polarimetry for injection molding quality control at the SPIE QCAV2019 conference, in Mulhouse, France. The associate paper can be found here. The venue was great, fitted my research, with rich talks and offline discussions.

I met other PhD students which were using non-conventional imaging for original purposes, and also private startup researchers on quality control with deep learning.

This work use the low cost polarimeter I built last summer. It is possible to acquire degree and angle of polarimetry with a 1080p resolution.

Degree of polarimetry in false color
Degree of polarimetry in false color

It is also possible to reconstruct the first three Stokes parameters from the linear polarization of light. Then, it is possible to separate diffuse from specular reflections.

Diffuse reflections from a plastic molded part Image of the specular reflections from a plastic molded part
Diffuse and specular reflections from a plastic molded part

To find if polarimetry helps to detect defects, I propose the use of a machine learning pipeline for binary classification: part is ok or defective. The training dataset have a hundred part, which is small in comparison with litterature standards.

I propose a dataset with the same part captured with three different capture modalities. With or without linearly polarized light and with or without polarized camera. The objective is to find which modality gives the best defect classification score.

Table of the dataset with three different capture modalities: with or without polarized light and with or without polarimetry
Dataset: three different capture modalities: with or without polarized light and with or without polarimetry

To avoid machine learning pipeline bias, for each case, I found the best pipeline using genetic optimization with the TPOT library.

Camera polarized filter angle Light polarized Light not polarized Benchmark without light nor polarized cameras
All 3 cameras with 3 angles 0.876 0.876 0.948
0° polarized camera 0.820 0.875 0.923
45° polarized camera 0.820 0.769 0.820
90° polarized camera 0.846 0.820 0.889
TPOT classification scores

Results are promising, but it show that polarimetry is less important that having three different viewpoints.

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